Industry — Engineer-to-Order & Custom Manufacturing

Run every custom order as its own project

Engineer-to-order and custom manufacturers don't repeat a catalogue — every order is engineered once. Fast Project Management runs each order as a project: a work breakdown of tasks on a Gantt, a per-task Bill of Resources for material, labour and machine, cost estimation against budget, store issue against a task, and a resource-itemised bill by project or milestone.

Order = project
WBS, Gantt and BOR on every job
Est. vs budget
cost known before you commit
Milestone bills
resource-itemised, by stage
Order Project — Live
📋 WBS — Order Broken Into Tasks Active
ETO-114 · Pressure vessel · budget set
Task 20 · Shell rolling · 60% · pred Task 10
🔧 Task BOR · Cost vs Budget Estimated
Material · labour · machine priced from Resource master
Store issue booked against the task
🧾 Project & Milestone Billing Raised
Resource-itemised bill by project / milestone
Printable bill · party from master
♻ Task Logs & Attachments Audited
Dated log per task · drawings & approvals attached
Dhruv AI
"Which orders are over budget on BOR cost?" — answered
Delay-cause remarks clustered into themes
Insight: ETO-114 tracking above budget at 60%
Part of the Fast Suite — 12 products on one platform, built in Pune by Improsys
Fast Complaint
Fast CRM
Fast Quality
Fast Billing
Fast ERP
Fast Audit
Fast Maintenance
Fast WMS
Fast Inventory
Fast Production
Fast Planning
Fast Project Management
Fast Complaint
Fast CRM
Fast Quality
Fast Billing
Fast ERP
Fast Audit
Fast Maintenance
Fast WMS
Fast Inventory
Fast Production
Fast Planning
Fast Project Management
Why engineer-to-order manufacturers choose Fast Project Management

The problems every ETO and
custom-manufacturing shop recognises

A bespoke order won't fit a standard BOM

Every order is engineered once, with its own design and task list. Forced into a catalogue BOM run it loses its structure, and planners fall back to spreadsheets that nobody else can see.

Quoted cost and actual cost never meet

The estimate lives in one file, the material issued in another, and labour and machine time nowhere. By delivery nobody can say whether the order made money or lost it.

Progress is a phone call, not a number

Without a WBS and a Gantt, "how far along is order 114?" is answered by walking the shop. Dependencies slip silently and a late engineering task quietly delays fabrication.

Billing a one-off order is a fight

Long jobs need staged payment, but without resource-itemised, task-keyed bills a progress or milestone claim is rebuilt by hand each time — and rarely ties back to what was actually done.

How Fast Project Management fixes each one
Each order is a project with a WBSOpen the order as a project — customer, type, dates, budget — and break it into work-breakdown tasks with owners, priorities and predecessor dependencies. Bespoke work keeps its own structure.
One Bill of Resources, costed vs budgetEach task carries a material/labour/machine BOR priced from the Resource master. Cost estimation rolls it up and compares it to budget — estimated and actual sit on the same order.
Progress on a Gantt, tracked to a numberEvery task shows progress %, a Gantt lays out the schedule by start/finish and dependency, and task logs record what changed — so "how far along?" is a live figure, not a walk.
Bill by project, resource or milestoneRaise a resource-itemised bill keyed to tasks — for the whole order or a defined stage — including progress and RA bills, printable and drawn from the same party master.
Order-to-bill lifecycle

From a won order to a paid milestone —
one project, one traceable trail

Every custom order follows the same controlled path, whatever it is engineered to build — so the shop runs on a plan and a Bill of Resources, not on memory and slips.

Project
Order opened as a project — customer, type, budget
Break down
WBS Tasks
Tasks with owner, priority, predecessors
Schedule
Gantt Schedule
Task bars by start / finish and dependency
Resource
Task BOR & Cost
Material / labour / machine, cost vs budget
Execute
Issue & Progress
Store issue against task · progress % logged
Bill
Project Bill
By project / resource / milestone · printable
End-to-end flow

Open the order → break it down →
resource, track and bill

Fast Project Management gives ETO and custom-manufacturing teams the order control they keep trying to build with quote sheets and spreadsheets — with the costing and progress measurement built in.

Open the order
Create the project — customer, type, start/finish dates and budget. It lands under the Active tab, ready to plan
WBS & Gantt
Break the order into tasks with predecessors and lay them out on the Gantt by start/finish and dependency
Resource & cost
Build a per-task Bill of Resources from the Resource master; cost estimation rolls it up against budget
Track & bill
Issue material against tasks, update progress %, then raise a resource-itemised bill by project or milestone
01 — Order as a project & WBS

One order, one project, one work breakdown

Open each order as a project with its own customer, type, budget and lifecycle — it lives under the Active tab until it is Completed, moving through On Hold and back as needed. Then break it into a work breakdown of tasks: engineering, procurement, fabrication, assembly, inspection — each with an owner, an assigned user, a priority, a progress %, and predecessor dependencies that define the sequence.

Active / Inactive / On Hold / Completed lifecycle tabs
Project header — owner, customer, type, dates, budget
WBS tasks with assigned user, priority and progress %
Predecessor dependencies drive task ordering
Project ETO-114 — WBS
Active
Task
Pred
Progress
Design & drawingsTask 10 · Engineering
100%
Shell rollingTask 20 · Fabrication
T10
60%
Nozzle weldingTask 30 · Fabrication
T20
Not started
Hydro test & paintTask 40 · Inspection
T30
Not started
02 — Gantt scheduling & dependencies

The whole order laid out on one Gantt

Open the project's Gantt Chart view and every task appears as a bar positioned by its start, finish and duration, with predecessor links showing the sequence. Drag the dates until the schedule is right; a resource-wise Project Gantt Chart shows the same plan by who or what is loaded. Each task keeps its own task log and file attachments — drawings, approvals, site photos — so the schedule and its evidence live together.

Interactive Gantt — task bars by start / finish / duration
Predecessor links show and enforce the sequence
Order-planning Gantt plus a resource-wise Project Gantt
Task logs and attachments held against each task
Gantt — ETO-114 · 8-week plan
Task bars & dependencies
Design & drawings
Wk 1–2 · done
Shell rolling
Wk 3–5 · 60%
Nozzle welding
Wk 5–7 · after T20
Hydro test & paint
Wk 7–8 · after T30
Sequence enforced by predecessors
Slip a task, downstream bars shift
03 — Task Bill of Resources & cost

Plan what each task consumes — and what it costs

Every task gets a three-level Bill of Resources: a header (task quantity and unit), the process or parameters within it, and the actual material, labour and machine resource lines, each priced from the Resource master with a quantity and rate. Cost estimation rolls the whole BOR up to an estimated task and project cost, and the BOR cost analysis breaks it down by resource — both comparable against the budget on the project and task header.

Header → process → resource BOR per task
Material, labour and machine lines with quantity and rate
Cost estimation rolls BOR up; BOR cost breaks it by resource
Estimated versus budget, then versus actual, on one order
Task 20 BOR — Shell rolling
Est. vs budget
Resource
Qty
Rate
Type
MS plate 12mmMaterial
2.4 T
62k
MAT
Plate rolling machineMachine
6 hr
9k
MCH
Fabricator + helperLabour
18 hr
7.2k
LAB
04 — Store issue, progress & MIS

Planned BOR becomes real consumption

Draw material from stock against a task through the shared store and issue engine, and raise a project purchase requisition for bought-out items — so planned BOR consumption turns into real stock movement and real actual cost. As work proceeds, update task progress %, record dated entries in the task log, and read the project MIS: estimated versus actual by task, progress roll-up, and schedule status across the order.

Store issue booked against the task, on the shared ledger
Project purchase requisition for bought-out items
Progress % and dated task logs update the actual budget
Project MIS — estimated vs actual, progress and schedule
Store issue — Task 20
Against project ETO-114
MaterialMS plate 12mm
Issued to task2.4 T
Project PRPR-ETO114-03
Task progress60%
Actual vs est.On track ✓
LogRolling complete
Planned BOR now real consumption
05 — Project & milestone billing

Bill the order by stage, not all at once

Raise a project bill against the order and party, with resource-itemised lines keyed to tasks — so you bill by project, by resource, or by milestone, including progress and RA bills for a defined stage. Subcontractor and supplier bills are passed and cleared against their purchase order, and every bill prints as a document. Ask Dhruv AI which orders are over budget, in plain English.

Bill by project, by resource or by milestone
Progress and RA bills for a defined stage of work
Subcontractor / supplier bill passing against PO
Printable bill drawn from the shared party master
Milestone bill — ETO-114
Stage 1 · resource-itemised
Design & drawings · labour1,20,000
Shell rolling · material62,000
Shell rolling · machine + labour16,200
Bill typeProgress / RA
Stage 1 total1,98,200
Full capability set

Everything Fast Project Management covers
for engineer-to-order manufacturers

Projects & portfolio

Project master with owner, customer, type, dates, budget and progress, and Active / Inactive / On Hold / Completed lifecycle tabs across every open order.

WBS, tasks & dependencies

Work-breakdown tasks with owner, assigned user, priority and progress %, predecessor dependencies, dated task logs and file attachments.

Gantt scheduling

Interactive Gantt with task bars by start/finish and duration, predecessor sequencing, plus a resource-wise Project Gantt Chart view.

Bill of Resources & costing

Per-task header → process → resource BOR with material, labour and machine lines, cost estimation and BOR cost analysis against budget.

Resource management

Resource master of machines, labour and tools with rate, working hours and efficiency, grouped and categorised, feeding every task BOR.

Project & milestone billing

Resource-itemised bills by project, resource or milestone, progress and RA bills, subcontractor bill passing against PO, and a printable bill.

FAQ

Engineer-to-order & custom manufacturing —
what production managers ask us

Can it run each custom order as its own project?

Yes. Each order is created as a project with its own customer, type, dates and budget, then broken into a WBS of tasks with owners, priorities, progress % and predecessor dependencies.

How does the per-task Bill of Resources work?

Every task carries a header → process → resource BOR of material, labour and machine lines, each priced from the Resource master with a quantity and rate — the project-side analogue of a BOM.

Can I compare estimated cost against budget?

Yes. Cost estimation rolls each task BOR up to an estimated cost and BOR cost analysis breaks it by resource — both comparable against the budget on the project and task header.

How do I track material actually consumed?

Material is issued from stock against a task on the shared store engine, and a project purchase requisition covers bought-out items — so planned BOR becomes real stock movement and actual cost.

Can I bill the customer by milestone?

Yes. Project billing raises resource-itemised bills keyed to tasks — by project, resource or milestone, including progress and RA bills — with subcontractor bill passing against PO.

Is it cloud or on-premise?

Both. Fast Project Management runs cloud and on-premise for engineer-to-order and custom manufacturers, fabrication, EPC and construction teams across India and worldwide.

Other industries

Fast Project Management is also used by

Run every custom order as a project.

A 30-minute demo — your order, your WBS, your Bill of Resources on screen. See the Gantt, cost estimation against budget, store issue against a task and a milestone bill work as one system.

Get a demo View pricing
Order = project with a WBS BOR costed vs budget Store issue against a task Project & milestone billing